In this study, different nanocellulose (NC) products were manufactured from corncob residue (CCR) through sulfuric acid hydrolysis, formic acid hydrolysis, and TEMPO-mediated oxidation methods (the products were referred as SCN, FCN, and TCN, respectively). The properties of NC products and their impact on rheological behavior of paper coatings were comparatively studied. Results showed that compared to SCN and TCN, FCN exhibited large dimensions, limited negative surface charge, and poor stability in their aqueous suspensions, while the FCN aqueous suspension displayed the highest viscoelastic modulus due to the formation of highly entangled network. In paper coatings, SCN exhibited superior thickening and promoted rheological function due to their highly charged surface and strong interactions with pigments and immobilized water molecules, in comparison with other NC products. This study verified that the NC derived from CCR could be utilized as green and renewable additives to improve rheological properties for paper coatings.

•Four types of nanocellulose were isolated from corncob residues.•The structures and properties of prepared nanocellulose were comparatively studied.•FA hydrolysis yielded longer cellulose nanocrystals with higher crystallinity.•Pulp refining produced the largest nanofibers with highly networked structure.In this work, nanocellulose was extracted from bleached corncob residue (CCR), an underutilized lignocellulose waste from furfural industry, using four different methods (i.e. sulfuric acid hydrolysis, formic acid (FA) hydrolysis, 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-mediated oxidation, and pulp refining, respectively). The self-assembled structure, morphology, dimension, crystallinity, chemical structure and thermal stability of prepared nanocellulose were investigated. FA hydrolysis produced longer cellulose nanocrystals (CNCs) than the one obtained by sulfuric acid hydrolysis, and resulted in high crystallinity and thermal stability due to its preferential degradation of amorphous cellulose and lignin. The cellulose nanofibrils (CNFs) with fine and individualized structure could be isolated by TEMPO-mediated oxidation. In comparison with other nanocellulose products, the intensive pulp refining led to the CNFs with the longest length and the thickest diameter. This comparative study can help to provide an insight into the utilization of CCR as a potential source for nanocellulose production.

A combined deacetylation and PFI refining pretreatment was applied to corn cob for the improvement of a two-stage enzymatic hydrolysis. In stage 1, the pretreated corn cob was first hydrolyzed by xylanase to produce xylo-oligosaccharides (XOS). In stage 2, the solid residue isolated from stage 1 was further hydrolyzed by cellulase and β-glucosidase. NaOH, Na2CO3, and Ca(OH)2 were tested to remove acetyl groups in the process of deacetylation, and it was found that Ca(OH)2 could be the most suitable alkali for deacetylation in this work. After deacetylation using 0.8 mmol of Ca(OH)2/g of substrate and PFI refining, 50.5% xylan in the raw material could be hydrolyzed into XOS. The corresponding xylan yield of stage 1, the glucan yield of stage 2, and the total sugar yield (all sugars released in the hydrolyzate) after the two-stage enzymatic hydrolysis were 0.306, 0.305, and 0.661 g/g of corn cob, respectively.